halimatu saadiah ab wahab and nor aina hashim daripada ramly food processing sdn bhd

assalamualaikum..

first of all,maaf kerana lambat..hihi! got problem
with the internet...kadang-kadang boleh buka google account,kadang-
kadang tak..
alhamdulillah sekarang dah masuk minggu ketiga praktikal,kami dah agak
boleh terima cara bekerja di ramly.

hari pertama selepas daftar kami diberi pakaian seragam ramly iaitu
seluar,kot,facemask,tudung warna biru (untuk pekerja jabatan kawalan
mutu, pekerja dibezakan dengan warna tudung),apron dan juga but...wow
kalau datang sini,for sure korang takkan kenal kami..dah takde beza
dah dengan pekerja ramly..hehe..ok

ramly food processing ni sebenarnya
ada banyak produk selain daripada burger lembu/ayam dan juga nugget
yang biasa kita makan tu. ramly juga ada mengeluarkan produk nugget
tempura,nugget ikan dan juga nugget lembu. ada juga popcorn
ikan,alaskan pollocl fillet ikan.burger oblong lembu/ayam, frakfurter
lembu/ayam, daging kisar, drummet dan yang terbaru burger rasa
panggang ayam/lembu. baru je dilancarkan masa MAHA hari tu tapi takde
lagi kat pasaran. banyak lagi la produk ramly sebenarnya tapi saya
senaraikan sedikit saje.
pada mulanya saya dan aina diletakkan dibawah jabatan kawalan mutu
makanan. masuk hari keempat praktikal,saya ditukarkan ke bahagian
r &d (research and development.

hari pertama bekerja sampai hari
ketiga,kami hanya melawat kilang dan juga belajar cara untuk menjadi
seorang qc di kilang ramly..haha..kerja qc agak senang cuma perlu
berdiri lebih kurang 8 jam.

kalau di bahagian pembungkusan, kami perlu
check suhu untuk setiap produk setiap satu jam,check batch code,ukur
saiz dan diameter frankfurter, dan juga frying test (sekali dengan
sensory test,pastu makan.hehe).

kalau qc di bahagian
pemprosesan,setiap setengah jam perlu check suhu untuk batter wash
(untuk nugget crumb & tempura), suhu tempura (untuk nugget tempura)
dan juga frankfurter. kadang-kadang kena check pick up untuk produk.
kalau kerja bahagian proses ni memang kena basuh baju la tiap2
hari..hehe..biasanya aina la yang jaga bahagian proses,saya kat
bahagian pembungkusan.
sekarang aina hanya diberi assignment drpd penyelia kami. manakala
saya pulak hari2 menyediakan sampel burger lembu,burger
ayam,nugget,drummet dan juga frankfurter.sekarang ni ramly dalam
proses nak mengadakan flavour bagi drummet dan frankfurter (contohnya
drummet spicy. frank cheese dan banyak lagi la)..

baru2 ni saya dan lab
assisstant yg lain sediakan sampel burger lembu(untuk formulasi
standard,formulasi menggunakan meat extender, sweet & juicy beef
flavor,dan juga improver texture) ,burger ayam (formulasi standard,
chicken premium powder, dan juga meat extender) dan juga nugget TAPI
di reject oleh eksekutif r & d. sebabnya nugget kami terlampau lebar
dan nipis(tp sedap ok),burger lembu dan burger ayam pulak kena reject
sebab lemak sayur terlampau besar dan tak hancur. so kami kena la buat
semula. .

eh meat extender tu
digunakan untuk mengurangkan kuantiti daging dalam pada masa yang sama
mengekalkan kualiti produk. sweet & juicy beef flavour dan chicken
premium lebih kepada rasa la. sekarang ni saya dalam proses nk
menyediakan sampel frankfurter lembu, yg saya dengar agak mencabar
sikit la. yang mana kemungkinan utk saya bermandi frank agak
tinggi..huhu..kalau dalam r & d ni kebanyakan nya kena buat manual
la,pakai tangan. macam untuk forming,marinade, tumbling, salut dengan
tempura dan batter wash,semua tu pakai tangan. pagi-pagi kena ambik
sendiri bahan-bahan kat bahagian production. terpaksa la jugak mintak
dengan abang2 la semua tu ( sini ramai abang la).
oh tadi saya dah buat frankfurter tu tapi separuh jalan jer, sebabnya
fat emulsion berketul-ketul. dalam ramuan frankfurter ada digunakan
phospate TARI dan juga nitrite (packing powder),kalau phosphate tu
untuk binding tapi saya xtau ape funtion packing powder,ade sape2
boleh tolong? hehe. insyaallah esok resepi saya adalah frankfurter
lembu. ada sape2 nak tempah?


ok lah..tu jelah setakat ni..nanti saya update lagi ok..
p/s: dah muak makan nugget dan burger.. boleh dikatakan hampir setiap
hari kitorang makan. sebenarnya kena rasa jer (sensory test) tapi
kitorang makan terus.haha

Ask!

"Moral value of the story: jangan hanya tunggu untuk disuap. Anda takkan kemana."
even on tuesday, 2nd week of practical, i smiled and said hello to a guard
in ajinomoto.

me : "makan da pak cik?"
guard: "sudah. sudah. practical ye?"
me : "ha'ah. ni minggu ke-2."
guard: "bagus. bagus. banyak banyak kan bertanya. kalau tak faham tanya. jangan malu malu."

see!!! even a guard gives you advice like this. how can we not ask questions? haha.
so lets us ask away~
:D

nurul afiqah che suza

HPA Industries Sdn. Bhd : First Edition

Salam ‘alaik.

Pretty funny when everyone was busy telling their experience in Facebook but unfortunately no one is free to drop something here. EXCEPT AJI and Omcorp gang. :P so… I’m doing my industrial training in HPA Industries in Arau Perlis. Made a hard decision to chose between H5 and HPA. But at the end, here I am. There are still two of my friends doing their LI in H5, I guess it is fine for me to learn something here. Plus, there will be much more choices for junior next year.
Back to the story. As most of my friends were placed in factory that basically related to food (something yang kenyang bila makan), mine is a bit different. I have been sent to R&D department and of course we
won’t do research everyday. So I have been helping the Personal QC running several tests on pharmaceutical products. There are 3 labs here; R&D, QC lab (pharmaceutical) and QC lab for radix coffee (Mai secawan!) and sauces.  Frankly, I have not been in the Radix QC lab because the lab is handled by all male QC’s.

As HPA quite strict in pergaulan between different gender (ikhtilat), thus I cannot just simple see what test they run there. But I’m planning to go there someday when all those guys takde. (Academic purpose takpe kann?)
Supposed some of my seniors should have done their LI here last year but something occurs and made them been transferred somewhere else… I have asked my supervisor about that and she says “ Head Officer for
R&D Department tak suka student ramai-ramai praktikal. Paling banyak pernah datang setakat ni, 2 je.” So, if any of the juniors who interested to do their LI here… max->2!
It had just a week here, but I have involved in researching and developing several products and the samples have been sent to somewhere in Penang. I guess in Jabatan Kimia Penang which means Nana/ Mizi will be analysing those samples later. :p Currently HPA still don't have their own food analysis or microbe lab
 
I have spent most of the time in QC lab and do some test for pharmaceutical product. Eg: moisture content analysis. There are also certain tests which I have never heard before. I’m not sure what they called it in English, so can I speak Malay? :p Ujian Pengecaian Kapsul. Untuk determine berapa lama masa yang diperlukan untuk capsule berkecai once it been consumed. This is one of the requirements by
Ministry Of Health, once a company produces pharmaceutical products.
Last Friday was the most busiest where the production line has produced a lots of batch product what makes the QCs have a tonnes of work to do in factory and they left me out alone doing all those
tests. At the end, one of the QCs almost fainted. Haha. But luckily I'm still on track. I deeply believe this due to stamina training during bakery lab that I've been through all this time without realizing it would be benefit later. Everything comes with a price, so hope all this hardship I endure will pay off later.
Info tambahan: pekerja berijazah diletakkan sebagai Pegawai QC. Jadi Personal QC dijawat oleh pekerja kelulusan STPM. Secara ilmiahnya, input mungkin tak banyak diperolehi. Tetapi masih banyak boleh
dipelajari dari pengalaman mereka. Untuk dapatkan info ilmiah-> kena balik dan cari sendiri.

Moral value of the story: jangan hanya tunggu untuk disuap. Anda takkan kemana.

News from FAIZA MARKETING SDN.BHD.

Assalamualaikum,

dear all the foodtechheroes,,


First of all, tonnes of apologies from being delay updating news from here.hehe Luckily I have my industrial training at Faiza Spices not the Faiza Beras. There are 2 different factories which located at separate way.
The Faiza Spices is much more smaller than Faiza Beras

In my first day, i was introduced to my supervisor,the operators and other workers. They all are welcoming me in this factory. My supervisor En. Mohd Nazrila is a kind person which share every experienced he had. This making my jobs easier. En. Nazrila is a QA as well as QC and R&D Executive.

Its a blast  because En. Nazri have degree in Food Tech from UMS and he give me a tour around the factory, showing me the raw material store, the cold room,the grinder machines, the packaging machine and
so on. The rest of the day ended with me helping him to analyze the moisture content and the color of the product. The color test is using the Reflectant Tintometer. Every products should through this test.
En. Nazri also ask me a few questions about soxhlet, silo machines and many more  to know my basic level.
Moral: read a lot before you're entering the industrial training. The interesting part, during the 1st week here was I'm helping En. Nazri to prepare 6 different types of curry using various type of curry powder in market. Before cooking, En Nazri asked me whether i can cook or not,,its a shame to admit (anwser: pandai, sy pandai mask nasi n air..hahaha) Actually En. Nazri was former chef before entering Faiza, and the cooking session was at Faiza Beras.
We're actually cooking in front of  Pn. Najwa which is the CEO of Faiza Spices. Pn Najwa is daughter of Ummi (nama gelaran oleh semua staff, founder of Faiza -Hajjah Faiza Bawumi Sayed Ahmad ) Faiza
Spices actually is trying to have new formulation in curry powder, and the cooking session is one way to it. During the cooking session Pn. Najwa is asking a lot to me compare to En. Nazri himself. Alhamdullilah i can answer all the questions well+ confidence. Because of that cooking session i smelled like curry along the day.
 
Moral: answer question with 100% confidence+eye contact+body language.


thats all from me :)
Nurliyana Ismadi

REPORTING FROM AJINOMOTO (MALAYSIA) BERHAD

By nurul afiqah and izzati hashim; .

assalamualaikum. hi! :D sorry if it took us a while to share things
happening here at ajinomoto. but have no fear, were're here! hehe.
we are extremely blessed to be having our industrial training here.
there are countless new things that we get to see and experience each
and every day for these 5 days. the staffs here are very generous to
answer all our curious thoughts and explain everything from A to Z.
prof, send more students here in the future! :D it's really really
really great here! by the way prof, we met your ex student, encik
ariffin. he's one of the managers here in our department in ajinomoto.
encik arrifin is certainly a big help. he keeps us motivated to learn
more. :)


ok back to track. hehe. was going to share with you all what have we
been up to.


monday:
got yelled at by the guard from far 1st thing in the morning because
of not using the right pathway. haha. in ajinomoto all pedestrians
must walk on the pathway to avoid any accidents of forklifts or other
vehicles knocking off the pedestrians. so tak kira lah banggla ke,
practical student ke, manager ke, semua kena jalan kat laluan ni! so
juniors, if you see a bright yellow pathway in a factory area when
going for your practical in the future, use it! hehe.
so the rest of the morning we spent by being introduced to ajinomoto
and also introducing ourselves "saya nurul. saya ati. dari unisza.
dulu kusza. kat mana? kuala terengganu. apa? tak pernah dengar? oh
biasa lah baru." we got to know how our department really works and
all its sections of processing.


in the evening we visited the first section of processing managed by
encik ariffin. he briefed us in detail about the processing here. he
showed us around and it was certainly an experience having all these
huge tanks all around us.

tuesday:
we went to another section under our department. here we got to climb
a 5 storey high spray drier. "awak gayat tak?" that's the 1st question
the supervisor in charged asked. heh. he introduced to us all the
components of the spray drier. we got to see the inside of a 6 ton
spray drier and also how to wash it. :D

wednesday:
we went to the section where a lot of mixing goes on. heh. name it,
all the ajinomoto products are mixed here. non-msg products that is.
*ouh! nearly forgotten. for the record, our department only process
non-msg products. :) one of the cutest thing of all here is the
"rakuraku hand". hehe. it's a equipment with a vacuum to suck bags of
50kg or more (flour bags/ sugar/ etc.) helping workers lifting it from
point A to B. and we also had the chance to wear some sort of suit,
almost like a space suit, hehe. workers have to wear these suits at
high risk processing area.


thursday:
we went to the final section of processing, packaging! we also were
assigned to our very own project on this day for our industrial
training here. my project was related to prepare and revise standard
operating procedures while izzati's is related to allergen.


friday:
we stayed in the office to start preparing for our project and went to
the related sections of the department to take pictures and ask around
about questions that we have related to our project.
we had certainly learnt a lot. even if its just 5 days. can't imagine
what we'll be learning more in these few months. can't wait! :D but no
matter how much fun we're having learning here, we still do miss
unisza. home sweet home kan? hehe. hopefully sharing this could
benefit everybody in any sort of way. hehe. till next time! lots of
love; foodtech  heroines from ajinomoto :P

New updates of intership diaries!

Huh! after being 'terperap' for one semester, no story! no updates! nothing! then.. here they come.... new semester of Disember 2010/2011....

35 students undergo internship session at 19 companies...spread all over the countries...to gain new experience..applying their knowedge & skills..

so.. keep update!

End of Disember 2009/2010 internship session

The internship session for this first batch end with the final presentation held on  3&4 May 2010

Click click during the session....

Presenter

Presenter

Presenter

Presenter

Panel

Panel

Panel

Panel

The crowd... juniors..

classmates

Listening..focusing..

Presenter

the crowd

Peace...Smile..

Metal detector

kilang ini menerima satu bungkusan pes kacang merah dari jepun untuk dijadikan inti bagi satu produk yang bila sudah siap akan dieksport semula ke jepun. Persoalannya, knape ketika pemeriksaan besi dengan menggunakan metal detector .. bungkusan pes kacang merah ini perlu dibuka kotak dan dilalukan satu persatu ke metal detector ( 1 kotak mengandungi 3pek pes kacang merah, setiap pek dilalukan ke metal detector satu persatu). berbanding dengan produk laen seperti bungkusan chocolate(buatan malaysia) yang saya lalukan pada metal detector, pek-pek chocolate ini hanya perlu dibuka kotaknya sahaja tanpa perlu mengeluarkan paket chocolate tersebut satu persatu.


Selalunya metal detector boleh mengesan logam dalam makanan yang agak nipis bukan nya sampai tiga bungkus bertindih-tindih. Sebab tu jepun tu suruh masukkan satu persatu, bukannya tiga beg sekali gus dalam satu kotak. Kalau diukur ketebalannya mungkin sampai 6 inchi. Jadi depa takut alat tu tak dapat detect besi yang ada dalam beg kat tengah2 kotak tu.

Cuba awak baca spesifikasi alat tu. Berapa ketebalan maksimum yang di syorkan?
Alat tu untuk detect logam dalam makanan yang beku atau separa beku (cair)?
Alat nampak sama tapi keupayaan lain-lain.

Link...

Please feel free to visit....

http://www.teknologimakanan.com/

dan

http://pmftmudm.blogspot.com/

By Tatalya de' dolce at KOTA

Assalamualaikum w.b.t..

Hampir berbulan lamanya tak berkongsi cerita terbaru dari student praktikal food tech yang paling jauh pada semester ini..haha..(15 minit jer dari Maidam). Dalam tempoh yang lama menyepi ini, macam-macam aktiviti dan pengalaman baru dapat kami timba kalau tidak di Pertima Terengganu Sdn Bhd mestilah di UDM Kampus Kota. Oleh itu, izin kan saya mencoretkan sehelai dua lembaran pengalaman yang berharga dan tak mungkin dapat diperolehi di dalam bilik kuliah semata mata.

Bagai sirih pulang ke ganggang, kepulangan kami ke UDM Kampus Kota disambut meriah dengan kehadiran Pegawai Sains baru kita iaitu Puan Husna yang sangat baik hati. Semestinya kehadiran 5 srikandi dari Pertima ini bukanlah untuk mengganggu gugat keamanan Kampus Kota yang sedang sibuk dengan pembangunan bangunan baru nya. Bahkan dengan semangat yang berkobar kobar , langkah kaki diatur penuh berkeyakinan melaksanakan tugasan yang diberikan oleh Ayahanda tercinta Prof Dr Che Abdullah.

Bermula dari projek cili jeruk dan sos cili thai yang telah pun diterangkan oleh sahabat saya Nur Syamimi, kini bermula lah episode baru musim baru makanan berkaling a.k.a canning. Bersama sama dengan email ini saya sertakan sekali gambar retort dan seamer kita yang tak kurang canggihnya.

Meskipun masih dalam suasana barang baru, banyak cabaran dan halangan yang terpaksa kami harungi sebelum berjaya menggunakan mesin baru ini dengan jayanya. Masalah yang paling ketara adalah seamer yang masih tidak dapat berfungsi seperti yang diharapkan. Kasihan lagi terharu melihat penat lelah dan kesungguhan En Roslan dan En Faiz dalam merialisasikan impian kami menggunakan retort dan seamer.

Baru2 ini, pada tarikh bersejarah (15/3/2010 jam 2.30 ptg) kami telah diberi kesempatan menyaksikan sendiri keupayaan seamer dan retort ini beroperasi meskipun masih belum terjamin keberhasilannya. Pisang dipotong dengan cermat, air susu di campur dengan perisa strawberi. Itulah resipi ringkas tapi padat nan lazat yang berjaya dihasilkan. Setelah air susu bersama perisa strawberi ini dipanaskan (mcm wat pengat pisang je~~), sedikit demi sedikit ia dimasukkan ke dalam tin yang telah pun diisi dengan pisang yang telah dipotong. Bersedia untuk dikelim (seaming).

Namun, kita hanya mampu merancang, Allah s.w.t yang menentukan. Seamer tidak dapat berfungsi dengan baik. Masih terdapat sedikit ketidaksempurnaan semasa proses seaming ini berlangsung. Oleh itu, beberapa tin kosong telah menjadi korban. Tanpa mengenal erti putus asa, kami mencuba lagi. 1 per 1 tin dicuba, Alhamdullilah..ada perubahan sedikit. Namun hasilnya, habis baju En Roslan terkena percikan susu dan perisa strawberi dari dalam tin ketika tin dikelim.

Setelah 40 minit menunggu dengan sabar, usai sudah canning proses pada hari ini. Saat pintu retort ini dibuka, bau harum menerjah masuk ke deria bau kami yang berada di dalam makmal tersebut. Apabila pintu retort dibuka, nah!!! 1 tin terlopong tanpa penutup (lid) dan yang parah nya tanpa pisang dan kuah nya..opsssstttt!!where is the banana?? Tanya kami sesame sendiri.. serentak dengan itu, bergema lah gelak tawa kami kerana pisang telah hilang. Magic sunggoh retort kita kan kawan…=). Kami dapati penutup tin tersebut tidak di kelim dengan sempurna, sebab itu lah terbuka. Tak mengapa. Sesungguhnya setiap kesukaran disertai dengan kemudahan. Insyallah… Hari ini kami ke Kampus Kota lagi. dengan hasrat yang sama menggunkan seamer dan retort untuk menghasilkan 2 produk makanan berkaling iaitu keli dalam sos tomato dan kari ayam. Namun selepas siap proses exhausting di dalam retort, seamer pula tidak berfungsi dengan baik. Hasrat kami kali ini terbantut lagi. Tidak mengapa, esok masih ada...=)

Sekian dahulu coretan dari student praktikal Pertima kali ini. Sebuah cerita buat tatapan sahabat2 yang nun jauh di sana. Sampai berjumpa lagi di email2 yang akan menyusul nanti. Insyallah.. Bersabarlah menghabiskan sisa baki 3 minggu lagi sebelum berakhir nya praktikal kita ini.. Kemudian kita berjuang pula untuk menyiapkan report untuk pembentangan nanti.

" Sesiapa yang meminta kesabaran, Allah akan memberinya kesabaran" ( Al Bukhari)

Wassalam..